K-400 Horizontal Form Fill and Seal

The Bartelt® K400 is a full servo-driven pouching machine featuring independently controlled pouch clamps utilizing magnetic linear motion control. The machine provides high precision, maximum flexibility, convenience while the pre-recipe settings provide repeatable product and size changeover.

Standard Equipment

• Stainless steel open frame design

• Servo controlled film unwind system

• Film forming plow – servo controlled for recipe driven height adjustment

• Automatic film edge alignment system

• Servo controlled sealing system for reliable pouch sealing

• Servo controlled feed-roll system

• Independently controlled double pouch clamps utilizing magnetic linear motion control

• Product fill stations, servo controlled pouch opening and closing system

• “No open pouch – no fill” feature

• Servo driven top seal assembly

• Servo driven pouch discharge

• Rockwell Motion Control package

• Rockwell color touch screen operating panel

• Interlocking barrier guarding

• The Bartelt® K400 produces flexible pouches from roll stock

• Flat sheet from roll stock is formed into either flat or gusset pouches in the forming section of the machine

• Pouches are heat sealed using temperature-controlled seal bars

• Optional automatically adjustable side seal bars for quick size changeover

• Registered pouches are cut and transferred into the dual clamping system for filling and closing via the knife/transfer system.

• A pouch detection system is used to ensure that pouches are in position for filling to minimize product loss

• Pouches are opened utilizing the programmable pouch clamps and vacuum with air assist

• Product is fed via a product filling system

• Filled pouches are transferred to the top seal area where they are closed and sealed

• The completed pouch is removed from the clamps and discharged to a discharge system• Modular design and multiple machine configurations, optimized for the application

• Full servo execution

• Independently controlled pouch clamps utilizing magnetic linear motion control

• Rapid changeover

• Simplex or duplex configurations

• Easy to use and operate

• Flexibility to add multiple fill stations, fillers and other devices

• Easy to upgrade

• Superior seal quality and pouch handling

• Safety Audit and Risk Assessment in compliance with globally accepted organizations: OSHA, ANSI, PMMI, CE

  • 3 Side Fin Seal
  • 4 Side Fin Seal
  • Gusset
  • DOY stand-up package
  • Delta-Pac® stand-up package

• Re-closable zipper assembly

• Pouch opening feature - tear slit, diamond notch

• Hanger hole

• Pouch coding – emboss, inkjet, laser, thermal transfer

• Seal pre-heat and cooling assemblies

• Product settling devices

• Dust control and top seal cleaning

• Gas flushing

• Pouch stretching and deflating

• Integration of auxiliary equipment: Desiccant feeders, printer, vision system, labelers

• Integration of various product fillers: Volumetric cup filler; volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems

• Snack products: Nuts, trail mixes candies

• Granular products: Rice, beans, soup and meal mixes

• Free flowing powders: Coffee, spices, powdered drink mixes, sugar-based mixes, flour-based mixes, pharma powders, nutraceuticals

• Dried meats and fruits, beef jerky, sausages

• Home and personal care products: Lotions, gels, detergent pods, adhesives, wet wipes and towelettes

• Frozen foods