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RPM Series Horizontal Form Fill Seal Poucher

The Bartelt RPM Series is a rotary horizontal form fill seal (HFFS) platform engineered for applications requiring heavier fill weights, larger pouch sizes, and robust pouch handling. Featuring a space‑saving rotary turret design and double pouch clamp handling, the RPM Series delivers exceptional versatility while maintaining a compact footprint and high production efficiency.

Designed to produce sachets, flat pouches, gusseted bags, and stand‑up pouches directly from rollstock, the RPM Series operates at speeds of up to 60 cycles per minute in simplex configuration, with optional duplex configurations reaching 110–120 pouches per minute. Its eight‑station servo‑driven rotary turret, combined with dual clamp pouch handling, provides secure control throughout pouch transfer, filling, and sealing, making it ideally suited for demanding applications that exceed the capabilities of single‑clamp systems.

Advanced web handling and servo‑driven film feed ensure accurate photo‑registration and consistent pouch forming from flat rollstock. Pouches are opened using a vacuum and air‑assist system, verified by no‑open‑pouch / no‑fill sensors to minimize product loss, and filled before being transferred to the top seal station using a rapid‑change sealing system with temperature‑controlled seal bars. Finished pouches are then discharged to the operator side for efficient downstream handling.

With a servo‑controlled motion platform, rapid changeover capabilities, and an intuitive Rockwell Motion Control system with a color touchscreen HMI, the RPM Series delivers reliable performance, operational flexibility, and ease of use. Its rotary architecture offers a highly efficient solution for manufacturers seeking high‑output pouching in a compact, rugged, and versatile HFFS machine.

Evaluating equipment? Materials matter, too. Ask a CL&D representative about flexible packaging materials that align structure, seal, and speed with your new machine.

Horizontal-Form-Fill-Seal-System-RPM-Series-Bartelt-Poucher
Bartelt RPM 8
  • Rotary eight‑station turret design for compact, space‑saving operation
  • Double pouch clamp handling system for heavier fill weights and larger pouch sizes
  • Simplex and optional duplex configurations for flexible throughput
  • Servo‑driven feed roll system with photoelectric registration control
  • Advanced web handling with power web unwind and top web edge alignment
  • Adjustable web forming plow with replaceable wear strips
  • Positive pouch cutoff and transfer system
  • Vacuum‑ and air‑assisted pouch opening
  • No open pouch / no fill detection to minimize product loss
  • Rapid‑change top seal system with temperature‑controlled seal bars
  • Servo‑driven motion for reliability, precision, and flexibility
  • Pick‑off assembly with short discharge conveyor to operator side
  • Rockwell Motion Control platform with color touchscreen operator panel
  • Durable mild steel frame with open access design for easy operation and maintenance
  • Re‑closable zipper assembly for consumer convenience
  • Pouch opening features including tear slit and diamond notch
  • Hanger hole options for retail display
  • Pouch coding solutions including embossing, inkjet, laser, and thermal transfer
  • Seal pre‑heat and cooling assemblies for challenging film structures
  • Product settling devices to improve pouch appearance and quality
  • Dust control and top seal cleaning systems to enhance seal integrity
  • Gas flushing for product preservation and extended shelf life
  • Pouch stretching and deflating systems for improved final package appearance
  • Integration of auxiliary equipment: desiccant feeders, printer, vision system, labelers
  • Compatible with various product fillers: volumetric cup filler, volumetric sliding gate filler, auger, vibratory rotary filler, scale, liquid pump, specialized feeding systems
  • RPM 950 Simplex Pouch WxH

    5 in / 127 mm - 9.5 in / 241 mm x 5 in / 127 mm - 14 in / 355 mm

  • RPM 950 Simplex Gusset Range

    1 in / 25 mm - 4 in / 101 mm

  • RPM 950 Simplex Speed

    60 ppm

  • RPM 950 Duplex Pouch WxH

    5 in / 127 mm - 4.6 in / 117 mm x 5 in / 127 mm - 12 in / 304 mm

  • RPM 950 Duplex Gusset Range

    1 in / 25 mm - 3 in / 76 mm

  • RPM 950 Duplex Speed

    120 ppm

  • RPM 1500 Simplex WxH

    7.5 in / 190 mm - 15 in / 381 mm x 4.5 in / 114 mm - 14 in / 355 mm

  • RPM 1500 Simplex Gusset Range

    1 in / 25 mm - 4 in / 101 mm

  • RPM 1500 Simplex Speed

    60 ppm

  • RPM 1500 Duplex WxH

    7.5 in / 190 mm - 7.5 in / 190 mm x 4.5 in / 114 mm - 12 in / 304 mm

  • RPM 1500 Duplex Gusset Range

    1 in / 25 mm - 3 in / 76 mm

  • RPM 1500 Duplex Speed

    120 ppm

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