Cereals, Grains, and Flour

Pouching and Cartoning Systems for Cereals, Grains, and Flour

Bartelt Packaging offers best-in-class pouching and cartoning solutions tailored for cereal, grains, flour, and other powdered or small-textured foods. Our equipment is designed to handle challenging applications, including dust-generating products like flour, with integrated dust control systems that prevent contamination in critical areas such as the top seal or other machine sections.

For pouching, the IM Poucher is a versatile solution for 3-side or 4-side seal pouches, including tandem and stand-up formats. Auger fillers are ideal for powders, while volumetric cup fillers can add particulates like dried fruit or marshmallows. The system supports both simplex and duplex modes for flexible output.

The BRS Series horizontal form fill seal machines offer precision and repeatability, especially for heavier-weight pouches. With servo-driven technology and pre-programmed recipe settings, they allow for quick and reliable product changeovers.

For larger pouch sizes and heavier fill weights, Bartelt is the North American master distributor of Umbra Packaging's large-format bagging solutions. Umbra specializes in automated filling, sealing, and handling of large bags from 2–20 kg (40–50 lb), with the precision and control needed for powders, granular materials, and dusty products. Their machines deliver dependable throughput and exceptional sealing accuracy.

On the cartoning side, the BIC-L Cartoner offers intermittent motion and operational flexibility for a wide range of formats, from bags and pouches to trays and flow-wraps. Its open-frame design allows easy cleaning and excellent product visibility, while servo technology enables fast changeovers. Paired with the IM Poucher, it can stack and carton multipacks like oatmeal at speeds up to 60 cycles per minute.

For high-speed applications, the BCC-L Cartoner provides continuous motion cartoning for products like rice, cereal, flour, and baking mixes. With full servo control, it delivers speed, flexibility, and reliability, operating at up to 400 cycles per minute.

Benefits of Cereals, Grains, and Flour Pouch Packaging

Integrated Dust Control: Specialized systems prevent fine particles like flour from contaminating the top seal, ensuring package integrity.
Space Efficiency: Flexible materials reduce storage requirements and lower transportation costs compared to rigid alternatives.
Versatile Formats: Supports a wide range of styles, including 3-side seal, 4-side seal, and stand-up pouches to enhance shelf presence.
Material Savings: Uses less raw material than traditional secondary packaging, contributing to a more streamlined supply chain.
Consumer Functionality: Easily incorporates reclosable zippers and tear notches to maintain product freshness after opening.
High-Weight Capability: Solutions like the Umbra Large-Format Bagger handle bulk quantities up to 20 kg (50 lb) with extreme precision.
Production Agility: Servo-driven technology allows for rapid, repeatable changeovers between different grains or powder types.

Benefits of Cereals, Grains, and Flour Cartoning

Enhanced Protection: Provides a sturdy barrier against moisture, light, and air to preserve product freshness.
Extended Shelf Life: Maintains product quality over time, helping reduce waste.
Customizable Design: Supports branding, nutritional information, and product descriptions to boost shelf appeal.
Eco-Friendly: Made from recyclable materials to support sustainability goals.
Convenience: Easy to handle, stack, and store for both manufacturers and consumers.
Bulk Packaging: Suitable for large quantities, ideal for business and consumer use.
Recyclability: Accepted in many recycling programs, helping reduce environmental impact.