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FL 2.7 / 3.2 / 4.2 HFFS Inline Rollstock Carousel Machine for Large Format Pouches

The FL 2.7, FL 3.2, and FL 4.2 are high‑speed horizontal form‑fill‑seal (HFFS) machines designed specifically for customers requiring large‑format pouch sizes and higher production speeds. Built on an inline carousel platform, this series is engineered to safely and efficiently handle heavy, large pouches while maintaining stable pouch control throughout the entire filling process.

The carousel gripper system securely holds pouches during transport and filling, ensuring accurate dosing and reliable performance even with high weights. These machines are capable of producing a wide range of formats, including large stand‑up pouches with zippers or Velcro™, spouted pouches, 3‑side and 4‑side seal sachets, and custom shapes from rollstock. The series supports precise, leakproof filling of liquids, creams, powders, granules, and solid products for applications such as food and beverage, pet food, personal care, laundry and home care, automotive and industrial products, agriculture, and fishing.

Available in simplex and duplex configurations, the FL 2.7 / 3.2 / 4.2 series achieves production speeds from 70 to 140 pouches per minute, depending on format and filling system. Built entirely in stainless steel, the machines combine durability, low maintenance requirements, and advanced automation, including modern software with remote assistance capability. Fast changeovers, intuitive HMI operation, and robust mechanical design make this series a reliable, future‑ready solution for high‑output, large‑format pouch packaging, backed by a three‑year warranty.

Evaluating equipment? Materials matter, too. Ask a CL&D representative about flexible packaging materials that align structure, seal, and speed with your new machine.

CARROUSEL MACHINE WEB PHOTO
Zipper splicing system
Easy and Fast Change Over
Stroke On Demand
Heavy Weight Carrousel Grippers
Efficient Pouch Opening System
SAMPLES CARROUSEL
  • Automatic film splicing system integrated into the reel unwinder
  • Dual pneumatic reel shafts with end‑of‑reel and low‑level sensors
  • Motorized reel elevator with remote control
  • Rejection system for spliced pouches
  • Automatic zipper splicing system with dual zipper reels
  • Non‑stop operation with rejection of spliced zipped pouches
  • Easy and fast changeover features
  • Motorized forming triangle
  • Motorized bottom and vertical sealing bars
  • Servo‑motorized film feed system and cutting group
  • Carousel transport grippers with automatic adjustment
  • HMI recipes screen
  • Stroke‑On‑Demand system with two independent servo‑driven main shafts
  • Automatic machine start/stop based on filling system readiness
  • Eliminates pouch waste during interruptions
  • Heavy‑weight carousel grippers designed for large and heavy pouches
  • Secure and efficient pouch holding with inline pouch transport
  • Efficient pouch‑opening system using three combined methods
  • Top and bottom suction cups
  • Blowing cone or venturi amplifier
  • Mechanical linear pouch‑closing grippers

Applicators

  • Zipper applicator

Solid Filling Systems (powders, granulates, and pieces)

  • Auger fillers
  • Linear and rotary volumetric cup fillers (designed and manufactured by FLtècnics)
  • Multihead and linear weighers
  • Counting filling systems
  • Customized fillers for special applications

Liquid Filling Systems (liquid and pasty products)

  • Mass and magnetic flow meters (Endress+Hauser, Bopp & Reuther)
  • Pneumatic or servo‑driven piston fillers
  • Customized fillers for special applications
  • Real‑time filling correction standard on all flow‑meter dosing systems
  • FLT1 Size

    150x200 - 260x450 mm

  • FLT1 Volume

    2000 cc

  • FLT1 Speed

    70 ppm

  • FLT2 Size

    150x200 - 130x450 mm

  • FLT2 Volume

    600 cc

  • FLT2 Speed

    140 ppm

  • STU1 Size

    150x200 - 260x450 mm

  • STU1 Volume

    2800 cc

  • STU1 Speed

    70 ppm

  • STU2 Size

    150x200 - 130x450 mm

  • STU2 Volume

    800 cc

  • STU2 Speed

    140 ppm

  • FLT1 Size

    150x200 - 320x450 mm

  • FLT1 Volume

    5000 cc

  • FLT1 Speed

    70 ppm

  • FLT2 Size

    150x200 - 160x450 mm

  • FLT2 Volume

    1250 cc

  • FLT2 Speed

    140 ppm

  • STU1 Size

    150x200 - 320x450 mm

  • STU1 Volume

    7000 cc

  • STU1 Speed

    70 ppm

  • STU2 Size

    150x200 - 140x450 mm

  • STU2 Volume

    2000 cc

  • STU2 Speed

    140 ppm

  • FLT1 Size

    150x200 - 420x450 mm

  • FLT1 Volume

    5000 cc

  • FLT1 Speed

    70 ppm

  • FLT2 Size

    150x200 - 210x450 mm

  • FLT2 Volume

    1700 cc

  • FLT2 Speed

    140 ppm

  • STU1 Size

    150x200 - 420x450 mm

  • STU1 Volume

    12000 cc

  • STU1 Speed

    70 ppm

  • STU2 Size

    150x200 - 210x450 mm

  • STU2 Volume

    3000 cc

  • STU2 Speed

    140 ppm

Click on an industry to explore our capabilities.

Click on each packaging style to find the solution that fits your needs.

Additional Products

FL 1.4 / 1.7 HFFS Small Rollstock Poucher for Flat or Stand‑Up Pouches with Zippers/Spouts

The FL 1.4 and FL 1.7 are flexible, high‑performance HFFS machines that efficiently package a wide range of products into spouted, zipped, and custom‑shaped pouches with fast changeovers, reliable sealing, and scalable output.

FL 1.4B / 1.7B HFFS Compact Rollstock Poucher for Small Pouches or Sachets

The FL 1.4B and FL 1.7B are compact, high‑speed HFFS sachet machines that deliver flexible, cost‑effective production of single and multi‑format sachets with the performance of larger systems in a smaller footprint.

FL 2.2 / 2.6 / 3.3 HFFS Rollstock Walking Beam Poucher for Large Stand-up Pouches or Sachets

The FL 2.2, FL 2.6, and FL 3.3 are high‑capacity, stainless‑steel HFFS pouching machines that deliver maximum flexibility, speed, and scalability for stand‑up pouches, spouted formats, and large‑volume sachets.

FL 3.2 / 3.8 HFFS Quadruplex Rollstock Poucher for 3-4 Side Sachets

The FL 3.2 and FL 3.8 Quadruplex are ultra‑high‑speed HFFS sachet machines designed for small formats and maximum output with exceptional accuracy and reliability.